WATERPROOFING – AN INTEGRAL PART OF BUILDING CONSTRUCTION

Waterproof or water-resistant describes objects unaffected by water or resisting water passage, or which are covered with a material that resists or does not allow water passage. Such items may be used in wet environments or under water. Waterproofing describes making an object waterproof or water-resistant.

 

Concrete is one of the major and most economical building products for its long life span and versatility. But concrete, more precisely, cement -concrete is porous in nature. The long life or durability of concrete is greatly dependent on water permeability and ingress of chemicals. In most of the cases, water acts as carriers for harmful chemicals like salts of chlorides, sulphates, alkalis, acids, etc. and these may corrode concrete and/or reinforced steel. Water may also come out from the concrete/ plaster and evaporates from the surface leaving salts and alkalis, which react with paint, and/or making patches. Therefore, waterproofing of concrete is an integral part for construction of a building.

Sometimes it is claimed by some that concrete admixtures are not necessary and are certainly no substitute for sound concrete mix design. But others argue that the addition of admixtures often offset errors at the practical stages of making concrete, so increasing the chance of producing concrete up to the specification. These statements have some justification for that group of admixtures known as integral waterproofers. However, waterproofing of concrete or cementitious substrates does not mean cent percent protection from water, rather some portion of water in liquid or vapour form is beneficial to continue hydration reaction of cement.

Theoretically, 22-25% (by weight of cement) water is needed to complete the hydration reaction of cement. But in normal conditions, concrete is prepared with extra amount (as much as 45-60% by weight of cement) of water to get desired workability. Any extra mixing water over the minimum requirement of hydration reaction is evaporated from the concrete mass leading to an increase of voids or creating more capillary pores. This is a common factor in all concretes allowing the passage of water and/or water vapour is the presence of inter-connected capillary pores without such voids and their inter connections water or vapour transfer can not take place.

Let us consider for a moment how voidage in concrete can be altered.

1.   The gel pores that are formed due to hydration reaction of cement. These pores are very minute and have diameter of approx. 2 nano-meters and independent of water-cement ratio.

2.   Capillary pores (0.05 to 1 micron diameter) that result from excess water being present and therefore depend upon water-cement ratio.

3.   Entrapped voidage reflecting the concrete mixing, laying and finishing method.

Since the diameter of gel pores (approx. 2 nano-meters) are so small that water cannot go through it.

Categories 2 and 3 are relevant to problems of concrete waterproofing.

In category 2, capillary pores (approx. diameter 0.05-1.0 micron) are larger in diameter as compared to gel pores and water can travel through it. Controlling the w/c ratio using water-reducing admixture can reduce these capillary pores. During the hydration of cement some of the capillary pathways become progressively blocked by reaction products of calcium silicate hydrates gel. This gel has a very low hydraulic permeability, if water-cement ratio is low enough (less than 0.4), the volume of gel will be sufficient to completely block the inter connecting capillary within the cement paste. But in case of water– cement ratio is more than 0.40 the capillary pores generated in OPC, there will not be sufficient gel to block the capillary pores so resulting in inter connections. Curing of concrete is also an important factor to continue cement hydration reaction resulting reduction of capillary pores.
DAMPNESS AND ITS EFFECTS

A wet cellar can dramatically reduce the value of your home. Studies show that most people won’t even consider buying a home with water leakage. Selling a home with water leaks can easily result in as much as a 25% reduction in the sale price.

Even if you rarely have problems with dampness or flooding, it’s best to solve the problem completely before doing any remodeling work. Permanent solutions can take time to implement. A good place to start is to talk to an independent home inspector who specializes in waterproofing problems.

Proper insulation is critical to creating a comfortable, dry basement. Besides keeping out the cold, basement insulation prevents condensation. The ground stays cool year round. It in turn keeps basement walls cool. When the warmer air in the room comes in contact with all those cool walls, it has to give up some of its moisture in the form of condensation. In fact, condensation is the primary source of the moisture that causes mold and mildew problems in basements. Effective insulation separates the warm air of the room from the cool walls, thereby preventing the moisture problems that stem from condensation. (see below the top-10 most common insulation mistakes in basements)

 

DEFECTS CAUSED BY DAMPNESS:-

The various defects caused by dampness in buildings may be summarized as under:

 

1 It causes efflorescence which may ultimately result in disintegration of bricks, stone, tiles, etc.

2  It may result in softening and crumbling of plaster.

3. It may cause bleaching and flaking of paint with the information of colored patches.

4. It may result in warping, buckling and rotting of timber.

5. It may lead to corrosion of metal

6. It may deteriorate electrical fittings.

7.  It promotes growth of termites.

8.  It breeds mosquitoes and creates unhealthy living conditions for the occupants.

 

 

      CAUSES OF DAMPNESS

Absorption of moisture by the building materials is one of the chief cause of dampness. On account of granular nature of materials, moisture finds an easy access through the voids and this aided by capillary action assists the moisture to travel in different directions. Thus, either on account of faulty design of structure or bad workmanship or by use of defective materials, moisture may find its way to interior of the building either through the foundation and plinth, walls, chhajjas, floors or the roof.

 

SOURCES OF DAMPNESS

The important sources of dampness may be summarized as below:-

 

1. Dampness rising through the foundation walling. Moisture from wet ground may rise well above ground level on account of capillary action.

2. Splashing rain water which rebounds after hitting the wall surface may also cause dampness.

3. Penetration of rain-water through unprotected tops of walls, parapets, compound walls etc. may cause dampness.

4.  In case of slope roofs rain-water may percolates through defective roof covering. In addition, faulty eaves course and eaves or valley gutter may allow the rain-water to descend through the top of supporting wall and cause dampness.

5. On condensation, the moisture present in the atmosphere gets deposited on the components of the building which may cause dampness.

6. In case of flats roofs, inadequate roof slopes, improper rain-water pipe connections and defective junction between roof slab and parapet wall may prove to be the sources of dampness.

 

Dampness caused due to leakages in wet areas of a building which include kitchen, bathroom, water closet etc. The leakages could be on account of use of sub-standard plumbing fittings and fixtures as well as faulty execution of work and bad work-man ship.

 

 

 

      SURFACE TREATMENT

The moisture finds its way through the pores of materials used in finishing. In order to check the entry of the moisture into the pores, they must be filled up. Surface treatment consists in filling up the pores of the surface subjected to dampness. The use of water repellent metallic soaps such as calcium and aluminum oleates and stearates is much effective in protecting the building against the ravages of heavy rain. Bituminous solution, cement coating, transparent coating, paints and varnishes fall under this category. In addition to other surface treatments given to walls, the commonly used is lime cement plaster. The wall plaster with cement, lime and sand mixed in proportion of 1:1:6 are found to serve the purpose of preventing dampness in wall due to rain effectively.

 

SIGNS THAT SHOWS WATERPROOFING PROBLEMS IN BASEMENT

Mold and Mildew
Fungus that grows in damp and dark areas, and cause discoloration, or musty odors.

Moldy Odors
This is the result of the decay process from mold, and dry rot.

Peeling Paint
Peeling paint is a sign that you have moisture problems and waterproofing issues.

Damp Spots on Walls
Water has absorbed through your walls.

White Substance on Basement Walls
This is a chemical breakdown of the bonding agent that holds your walls together. This white substance is a sign of possible structural deterioration.

Cracked Walls
Should be inspected to determine the exact cause.

Rust on Appliances or Furniture
Like furnaces. Rust is caused by a wet environment and is the sign of waterproofing issues.

Dry Rot
Black fungus grows mostly on walls or wooden surfaces, causing wood to decay.

 

CAUSES OF LEAKAGE

For leakage to occur, 3 conditions must be present

?         Water in any of its forms must be present.

?         Water must be moved along by some type of force, including wind, gravity for above-grade envelope components and hydrostatic pressure or capillary action for below-grade components.

?         Finally and the most important, there must be a breach (hole, brak, or some type of opening) in the envelope to facilitate the entry of water into the protected spaces

 

Available water is moved into the interior of a structure by numerous forces that include:

?         Natural gravity

?         Surface tension

?         Wind/Air currents

?         Capillary action

?         Hydrostatic pressure

The first 3 typically are encountered on above-grade portions of the envelope, whereas the last 2 are recognized at grade or below-grade areas of buildings or structures

 
In category 3, entrapped voids are created due to following reasons:

1.   Poor mix design.

2.   Faulty aggregates gradation.

3.   Inadequate compaction.

4.   Excessive bleeding and segregation.

5.   Very high or very low workability than the requirement.

6.   Poor workmanship.

Sometimes cracks are developed in the plaster or concrete and water may travel through those cracks. There are so many factors for development of cracks through which water can travel and damage the embedded reinforced steel and/or paints.

Therefore, waterproofing or damp proofing is an essential and integral part of building construction and by doing so one can get following benefits:

1.   Life span of the building will be increased remarkably.

2.   Frequent repair or maintenance of building shall be eliminated completely or reduced to a greater extent.

3.   Life of paint in interior or exterior shall be extended remarkably.

4.   Aesthetic look of the building shall remain for much longer duration.

5.   Minimises health hazards.

If we consider the cost of effective waterproofing, it is only 0.5 to 2% of the total cost of building, which is really negligible!
Internal areas that are waterproofed include bathrooms,shower recesses, laundries and toilets. Whilst anExternal area waterproofed extends to roofs, planter boxes, podiums, balconies, retaining walls and swimming pools.
Waterproofing or damp proofing of concrete or masonry is carried out in two stages. One is during construction and another is post construction.

Most effective and economical waterproofing or damp proofing treatment is carried out during construction of a building whereas post construction treatment is very expensive, more time consuming and to some extent less effective.

Waterproofing is a method by which an item is made resistant to damage by water. Waterproofing is the formation of an impervious barrier which is designed to prevent water entering or escaping from various sections of building structures. Waterproofing is the combination of materials or systems that prevent water intrusion into structural elements of the buildings or its finished spaces. Basic waterproofing and envelope design incorporates 3 steps to ensure a watertight and environmentally sound interior :

 

1. Understanding water sources likely to be encountered

 

2. Designing systems to prevent leakage from these sources.

 

3.  Finalizing the design by properly detailing each individual envelope component into adjacent components

 

.      MATERIAL USED FOR WATER PROOFING

An effective damp proofing material should have the following properties:

 

1. It should be impervious.

2. It should be strong and durable be capable of withstanding both dead as well as live loads without damage.

3.It should be dimensionally stable.

4. It should be free from deliquescent salts like sulphates, chlorides and nitrates.

 

The material commonly used to check dampness can be divided into the following four categories:

 

1. Flexible material:- material like bitumen felts ( which may be Hessian –base or fibre/glass fibre-based) , plastic sheeting ( polythene sheet) etc.

2. Semi-rigid material: – Material like mastic asphalt or combination of material or layers.

3. Rigid material:- Material like first class bricks, stones, slates, cement concrete etc.

4. Grout consisting of cement slurry and acrylic based chemicals/polymers.

 

There are so many waterproofing materials available in the market one may confuse to choose the right material for the right propose. However, for simplicity, we can categorise these materials as per their time of usage. Firstly, some materials are used for waterproofing treatment as a preventive measures and secondly some materials are used when seepage, leakage or dampness are found. Since the space is limited, we will discuss those products, which are used at the time of construction for waterproofing purpose to protect the building.

Integral Cement Waterproofers

These products are incorporated in concrete or plaster during mixing with water for lowering water permeability. In normal condition, it may provide 25 to 90% water tightness of the structures.

There are several types of integral cement waterproofers available in the market. But most common varieties are:

Water reducing admixtures- It reduces the w/c ratio without altering the workability of a particular concrete mix resulting less permeable, denser concrete/masonry structures.

Very fine particulate materials- Very fine particulate materials are of real benefit if the concrete mix is low in cement and in deficient in fines. However, in concrete rich mixes the effect could be the reserve since the addition of fine particles could increase the water requirement leading to a less dense and lower strength concrete. These fine particles block the capillary pores during hardening of cement mass.

Hydrophobic/ water repellent agents- Materials in this group reduce the passage of water through dry concrete, which would normally occur as a result of capillary action and not as a result of an external pressure of water. In principle it is thought that all these materials impart a water repellent property to the concrete surface as well as lining and, in some cases, blocking the pores.

Air-entraining agents (AEA)- Air-entraining agents act in a similar manner to water reducing agents by imparting improved workability to the mix and thus allowing less water to be used. The micro air bubbles entrained into the cement mass shall block the capillary pores. But care shall be taken to minimise the use of over dose. Over dosing of AEA shall lead considerable amount of strength loss of concrete.

Selections and Applications

In view of the large number of possible applications and the variety of waterproofing admixtures available, the choice of a particular waterproofer to perform a given task requires careful consideration.

Many concrete structures are built for water storage or maintain dry conditions within the structure when it is subject to water conditions on the outside. Since concrete is not always completely impermeable to water in spite of the use of integral waterproof compounds and concrete may develops cracks after placement, it is sometimes necessary to use a barrier material to cover the concrete surface to resist water penetration under hydrostatic pressure and/or capillary rise. There are various types of barrier materials available in the market but most common and popular products are cited below:

Coal-Tar / Bitumen Based Coating

This is one of the oldest and cheapest methods for waterproofing of concrete structures. Unmodified hot melt coal tar or pitch is used as waterproofing coating. But hessian cloth impregnated with hot melt tar (popularly known as Tar felt) was massively used to protect concrete from water. This type of waterproofing is not lasted for longer time. There are many drawbacks of unmodified coal tar waterproofing system. One of most important drawback is the coating gradually become brittle and erodes if it is exposed to environmental conditions. Some times coal tar is blended with one or more polymers to modify its performance.

Stone Waterproofing

Natural stone (known as KOTA STONE in Delhi) slab is used for waterproofing of basement of a building. Though, this type of stone is cheap and good water-resistant, there are many joints between stone slabs from where water may percolate to the main concrete. Another major disadvantage is very difficult to rectify the post construction defects.

Membranes

Now a days factory made polymer modified bituminous membrane (APP) sandwiched with synthetic fibre cloth, polymer modified PVC membrane, neoprene rubber membrane, etc. are available in the market for barrier waterproofing. These felts are elastomeric and very good water resistant and long lasting. These felts are available in roll form with different thickness (1.5mm to 5 mm) and may be fully bonded to the substrate or laid loose according to the manufacturer’s instructions. The main drawback is very poor vapour breathability. Therefore, one should ensure that the structure should be free from moisture as much as possible inside the structure before laying the membrane.

 

 

Chemical Impregnations

There are some polymers with very low viscosity used to waterproof of the concrete structures. Most common chemicals are silicone compounds, which are water repellent in nature. Some silicone compounds are water soluble, highly alkaline and very cheap. Basically, these are sodium or potassium siliconate salts solutions. This type of material may generate white patches on the substrate surfaces without hampering the water repellent property. Another version is solvent based silicone compound which is purely organic in nature will not give such type of white patches.

Sometimes, outer surfaces of buildings are kept unpainted or decorated with stones, bricks or brick tiles etc. Most of these materials are porous, therefore, rainwater will be absorbed and that water may travel to the interior surfaces and create dampness and destroy the paint film. Water is retained for longer time within the porous substrate. This facilitates algae/fungi/mildew growth on the surface of exposed wall and aesthetic beauty will be lost within a year. Growth of algae can be prohibited if the surface is kept dry by providing a water repellent coat of silicone, which will not change the surface texture in an economical means.

Non-Shrink Grouts And Grouting Admixtures

In this category, ready – mixed cement grout is used to consolidate honeycombed concrete. This type of materials are mixed with water and injected through a nozzle into the defective concrete. Before hardening this admixed cement slurry will expand and fill the voids. But most of the cases non-shrink grouting admixtures are available which are to be mixed with cement at the time of mixing with water. This slurry is also injected as above for the same purpose.

Cementitious Polymer Coating

These products are available in three varieties. First and most common variety is a single component polymer emulsion, which is to be mixed with cement at site to a brushable consistency. Second variety is a two-component system, one pack is in liquid form and other pack is in cement based powder form. When these two components are mixed together a slurry mix is obtained. Third variety is single component cement based products blended with various types of chemicals and fillers. This type of material shall be mixed with water to a brushable consistency. All these slurry are mainly applied by brush on the substrate surface at the positive side of the water pressure. These products are very good water resistant and flexible in nature which will not crack due to thermal movement of the structure.

Polymeric cement based waterproofing system has special advantages over all other system considering their versatile properties, low maintenance cost, ease of applications, moisture vapour breathability, UV rays resistance, economy and many more.

Polyurethane (PU) Coating

In recent time, various types of polyurethane coating systems are available in the market for waterproofing purposes. One is solvent free or solvent based two packs, chemically cured system and another is tar modified single pack, moisture cures system. The major advantages of PU systems are better adhesion, elasticity, seamless application and resistance to various harmful chemicals. Recently, polyurethane dispersions (PUD) in water are developed for waterproofing which is eco-friendly, but their costs are comparatively high. Occasionally, cast-in-situ polyurethane foam (PUF) is used for roof waterproofing as well as thermal insulation. This system is used for special purposes. Most of the polyurethane coatings are not UV (ultra-violet) rays resistant.

Execution of Waterproofing

Frequently complaints are raised about the failure of waterproofing and blamed the quality of waterproofing materials. If we look into this matter wisely, in major cases, it is seen that waterproofing materials pass all the quality requirements. Most of the failures are due to faulty specification, human error, and poor workmanship.

Therefore, it is very important that full care should be taken at the initial stage, i.e., at the time of making specification of waterproofing. During selection of waterproofing system, the specifier should use his experience and judgment considering severity of water conditions, type of construction and the conditions under which the materials will be applied. Manufacturer should also be consulted concerning selection of materials, method of application, surface conditions, number of coats/ dosage, crack repair, protective covering etc. and that will assure satisfactory performance of waterproofing.

During making the specification following points shall be kept in mind: Type of material, durability or service life, effectiveness of intended purposes, ease of application, ease of repair in future, compatibility with other building materials, cost and effect to the environment.

The waterproofing system should also be designed in due consideration of the present condition of building as well as the worst conditions that may arise in future. The system should not ignore the basics of structural and civil engineering and material science.

Quality Assurance

Normally, waterproofing treatment is carried out with job guarantee given by the applicators. But very few are turned back when problems come. Therefore, one should ensure that the work should be carried out by a well-experienced, trust-worthy applicator who is well versed with products and systems. Now many construction chemicals manufacturers are keeping technical team who can review the system, select right materials and suggest good, company authorised applicator. Normally, company authorized applicators are easily traceable in future if, any problem comes. The common tendency is to spend a little amount of money on waterproofing leads dilution of specification by the applicators or contractors to grab the work. This type of approach spoils the genuine waterproofing system.

A good waterproofing system is a collective and wise effort of the applicator/contractor, homeowner, architect / specifier and the inspecting authority.

Waterproofing system should be checked during execution or immediately after installation by several methods to ascertain the quality of work. This will minimise future rectification or damage of the building. Normally, surface preparation and surface conditions, weather conditions such as humidity, temperature etc are checked prior to application waterproofing treatment. Flood testing with water is carried out during or immediately after completion treatment for horizontal surfaces or liquid storage tanks. Visual inspection is carried out where flooding is not possible. In this case, thorough inspection is necessary. All laps, joints, terminations, must be carefully checked for any evidence of “fish mouth,” inadequate adhesion, etc. that may detrimental to the water tightness of the system.

 

WATERPROOFING IN CONSTRUCTION

In construction, a building or structure is waterproofed with the use of membranes to protect contents underneath or within as well as protecting structural integrity. The waterproofing of the building envelope in construction specifications is under ’07 – Thermal and Moisture’ protection and includes roofing material as well as waterproofing materials.

A building or structure needs waterproofing as concrete itself will not be watertight on its own. The conventional system of waterproofing involves ‘membranes’. This relies on the application of one or more layers of membrane (available in various materials: e.g., bitumen, silicate, PVC, HDPE, etc.) that act as a barrier between the water and the building structure, preventing the passage of water. However, the membrane system relies on exacting application, presenting difficulties. Problems with application or adherence to the substrate can lead to leakage.

Over the past two decades, the construction industry has had technological advances in waterproofing materials, including integral waterproofing systemsas well as more advanced membrane materials.

Integral systems work within the matrix of a concrete structure, giving the concrete itself a waterproof quality. There are two main types of integral waterproofing systems: the hydrophilic and the hydrophobic systems. A hydrophilic system typically uses a crystallization technology that replaces the water in the concrete with insoluble crystals. Various brands available in the market claim similar properties, but not all can react with a wide range of cement hydration by-products, and thus require caution. Hydrophobic systems use fatty acids to block pores within the concrete, preventing water passage.

New membrane materials include

Hydrotech’s Monolithic Membrane 6125 (MM6125) and

Re-New’s Turbo Seal.

These new materials seek to overcome shortcomings in older methods like PVC and HDPE. Generally, new technology in waterproof membranes relies on polymer based materials that are extremely adhesive to create a seamless barrier around the outside of a structure.

 

If we bifurcate a structure in to different categories with respect to waterproofing perhaps we can classify the structure in to following: –

 

1.  Waterproofing of foundations

2.  Waterproofing of basements

3.  Waterproofing of bathrooms and toilets,

4.  Waterproofing of terraces

Waterproofing of the above mentioned areas needs a detailed site investigation in case of old construction but in new construction if the proper methodology and proper materials are used the structure can be made waterproof for period of five years extended to twenty years depending on the materials used for waterproofing.

 

Conclusion

Waterproofing system is a minor part of a building from economic point of view but a great importance as durability of building is concerned. Since this system is dependent on so many factors it requires sound knowledge of engineering, material science, skilled and experience workforce and good co-ordination between house owner, material suppliers, specifier, applicator and inspector to fulfill the aim of waterproofing.

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